DT-370-PH Uni-Slide (Heat Staking)

The Desktop DT-370-PH Uni-Slide with Left-Right slide is part of a line of (semi-) automatic systems developed for Heat Staking. The "PH" stands for the pulsed heat hot-bar (alternative constant heat can be delivered). The model "370" has an automatically operated 2-position slide, mounted in a left-right configuration.

The Desktop Series deliver the same high bonding quality as the larger and more automated systems. For all production environments where labour costs are conservative, it offers an ideal price - performance (throughput) ratio. The left - right slide enables loading and unloading of the parts on the one side, while the head is bonding parts on the other side. Because of this simultaneous operation, the "370" system offers the highest output of all slide systems.

Options:

Hot bar Displacement Module

The Heat Staking process is a process where product deformation is most important and should be consistent. The Desktop Systems offer an optional displacement module measuring the Hot bar displacement during the process cycle. The Pulsed Heat system configurations are equipped with a linear encoder with pulse counter. This encoder enables the possibility to measure the height of the dome before and after heat staking process.

Minimum and maximum limits can be set around both measurements. This will enable the user to determine if the plastic pin has the correct length before the heat staking process starts and to detect sufficient deformation of the materials during the process.

Uniflow Interrupt Module (only in combination with the Displacement module)

When the displacement module reaches the pre-set limits, the Uniflow pulsed heat temperature controller can be interrupted to stop the heating process.Upon the limit, the Uniflow will leave the "reflow" state and move to the "cool"state. Reflow time will be shortened in this condition.This additional feature allows the application / system to shorten the process times and secure the correct product output. The Uniflow Interrupt function will also allow the system to compensate for changing in product characteristics.

Product Jig Module

Using the high quality AMADA MIYACHI product jigs ensures optimum process quality. Product jigs are extremely important because bonding quality is influenced by co-planarity of the jigs, fine-alignment of the parts and materials used for the supporting blocks. Miyachi offers many years of experience making jigs for a broad range of applications and processes. Ask our sales specialists about these modules.

Alignment Module

If your parts require accurate (fine-pitch) alignment, we recommend to use an Optical Alignment Module. This includes a CCD camera with a special lens, special illumination, 7" TFT screen and power supplies. The optical system magnifies and displays the track on the TFT screen. Operator speed and operator accuracy will surely increase.